FTTH Cable Manufacturing Line – Cutting-edge Manufacturing System
Were you aware that contemporary fiber optic wire networks are capable of running at speeds of up to 190 m per minute? This astonishing productivity is made possible by innovative fabrication techniques engineered for high-speed manufacturing.
Such setups are developed to handle diverse wire variants, including connection cables and firmly insulated cables. The streamlined form factor, commonly less than 26 meters, suits them well for modern facilities.
Seamless coupling with intelligent production networks ensures smooth performance. Via MES/ERP connectivity, these Fiber coloring machine production lines deliver unmatched precision and efficiency. This makes them a top choice for businesses seeking to lead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Productive production systems are crucial for addressing the increasing requirement for dependable links. These configurations are engineered to produce premium light-transmitting wires that energize modern networks. By leveraging modern innovations, they provide for accuracy and rapidity in each phase of the production.
Defining the FTTH Production Line
An FTTH production line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. These cables consist of uncoated strands secured with iron or FRP materials, merging with shielding casings. This produces a long-lasting and high-performance option for rapid broadband links.
The system is compatible with diverse materials, including PVC, LSZH, and PE plastics. Such adaptability guarantees it can meet diverse industry needs. Additionally, the four-head fiber discharge system delivers accurate strain regulation, maintaining precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are transforming how optical fibers are manufactured. Our high-tech system merges precision, efficiency, and cutting-edge technology to yield top-quality results. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It guarantees uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
With a power consumption of just 35KW/h during normal operation, this system is power-saving. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fiber cable sheathing line handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Feature | Advantage |
|---|---|
| FiberCAN-based Control Module | Precise adjustments and real-time monitoring |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| Nine-meter Cable Storage | Continuous production |
| OMRON-based Control Units | Long-lasting accuracy |
| ERP System Compatibility | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions yields numerous benefits to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Advantage |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| Ergonomic Design Height | User-friendly setup |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.